For companies seeking to reduce unnecessary costs and improve productivity, safety programs are as much under the microscope as any function. For such firms, now is the time to embrace digital, automated safety solutions to help improve financial and operating performance and increase worker safety.
An Industrial Internet of Things (IIoT)- enabled Connected Solutions approach comprising an intelligent gas and radiation detection system can improve real-time safety and security threat detection. Connected Solutions feature wireless sensors on workers and walls to better monitor and identify risks. The system sends real-time data to the cloud for collection and aggregation and reports to remote managers for analysis and action. Additional capabilities (user dashboards, automated field notifications, value-added services) elevate Connected Solutions beyond a collection of monitoring, alarm and notification functions to an all-encompassing management tool.
Enhancing safety responsibilities
The deployment of a Connected Solutions system at a major downstream production plant illustrates its benefits. Facility managers sought to improve their system of continuously monitoring ambient air in general plant areas for oxygen (O2), carbon monoxide (CO), lower explosive limits (LEL) and hydrogen sulfide (H2S). They also wanted to enhance near-real-time monitoring capabilities with local and remote notification when working in confined spaces.
The previous system required personnel to physically report gas anomalies they encountered. This was inefficient and the reporting often inaccurate.
In contrast, the implementation of a Connected Solutions system enabled managers to now monitor operation areas and track personnel through an "always on, always ready" permanent wireless communication network for complete plant-wide coverage. With the new system:
- Area monitoring is provided by transportable, wireless multigas (O2/CO/LEL/ H2S) monitors mounted on movable skids -- powered by a self-contained solar power/ charging solution that can deliver up to two weeks of continuous power. Maneuverability is maximized and the need for -- and cost of -- electric wiring is eliminated.
- Confined-space entry monitoring is achieved with wireless, portable multigas (O2/ CO/LEL/H2S) monitors with advanced detection of volatile organic compounds (VOCs). The monitors "sniff" confined spaces prior to entry and during work operations. A simple local interface enables supervisor monitoring outside the space. Remote notifications, via a GPS-enabled portable router, are delivered to other managers on- or off-site.
- Near-real-time risk management is enhanced by the Connected Solutions' exponential increase in generated data. A comprehensive software suite aggregates the data into a common view for analysis and decision-making. An on-site server handles local and remote monitoring, data reporting and system management. Reports can be viewed on- or off-site. If conditions warrant, the system automatically notifies key personnel, providing data for quick analysis and decision -- a dramatic advancement over manual processes.
Greater safety, operational excellence
An IIoT-enabled Connected Solutions safety environment provides for a maintainable, extensible system that meets today's strict safety and data requirements. Its flexibility positions an organization to follow advancements in best practices. Above all, automated safety management and monitoring systems enhance the credibility and availability of information, allowing plants to operate more safely with greater confidence -- and ultimately enable operational excellence.
For more information, visit www. honeywellanalytics.com or call (888) 955-2585.
